The science of sustainable Biogas production

What is Biogas?

Understanding anaerobic digestion

Biogas production uses the energy potential of organic waste—particularly food waste—through a process known as anaerobic digestion (AD).

This innovative technique involves microorganisms breaking down organic matter in a sealed, oxygen-free environment, often likened to a “giant stomach.”

A diverse range of organic materials can be used to maximise biogas output.

Feedstocks

A diverse range of organic materials

Agricultural waste

This category primarily includes animal manure from cattle, pigs, and poultry, as well as silage from maize, grass, and other crops.

Food waste

A significant contributor, food waste mainly includes vegetable and fruit scraps, leftover meals, and spoiled dairy products, all of which are rich in organic matter.

Industrial organic waste

By-products from food processing (such as pulp and peels), spent grains and yeast from breweries and distilleries, slaughterhouse waste, and whey from dairy production are also effective feedstocks.

Sewage sludge

Municipal wastewater treatment plants produce sludge that is rich in nutrients, making it a viable source of biogas.

Plant material

Garden waste, including chippings and leaves, can be utilised in the digestion process.

Other organic materials

Coffee grounds and natural-fibre textiles, such as cotton, further expand the range of potential feedstocks.

Pre-treatment and Preparation

Ensuring maximum efficiency through preparation

Before organic material enters the digester, it must be carefully prepared.

Each feedstock has different physical and biological properties — and the quality of pre-treatment directly determines how efficiently microorganisms can break it down and how much methane the process ultimately yields.

01

Sorting and cleaning

Non-biodegradable materials such as plastics, metals, and glass are removed.

02

Crushing/grinding

The waste is crushed into small pieces (ideally around 2 cm) to increase the surface area for microbial activity.

03

Slurrification

The material is mixed with water to create a homogeneous slurry, optimising flow and biological breakdown.

04

Pasteurisation/hygienisation

In industrial settings, the slurry is often heated to 70 °C for one hour to eliminate harmful pathogens and bacteria.

FINAL OUTPUT

Gas capture and purification

 Once produced, biogas is captured and undergoes a rigorous purification process to ensure high-quality energy output for diverse applications.

Collection

Biogas rises to the surface and is collected in a gas holder at the top of the reactor.

Upgrading

Raw biogas, which typically contains 50–58% methane, is purified to remove impurities such as water vapour, carbon dioxide, and hydrogen sulphide (H₂S), thereby enhancing its quality.

Final use

Raw biogas can be used for electricity generation and heat or cooling production. Purified gas, known as biomethane, can be utilised for injection into the gas grid or used as a fuel for vehicles.

CIRCULAR ECONOMY

Co-digestion and residuals

Mixing food waste with other materials, such as animal manure, can improve nutrient balance and significantly increase methane yields.
 
The remaining solid and liquid material, known as digestate, is a nutrient-rich residue that can be used as a high-quality organic fertiliser, effectively closing the nutrient loop.
 
This fertiliser can be applied in liquid form or processed into various solid forms, including pellets.”

By leveraging diverse organic waste streams, biogas plants contribute to sustainable energy production while promoting effective waste management.

Günther J. Schulz

CEO, Biogas Clapton